Oil Well Packers Offering Exceptional Sealing Capability in Challenging Environments

• Customization: Available
• After-sales Service: yes
• Warranty: 1 year
• Model NO.: Swell packer
• Manufacturing Process: CNC Milling
• Surface Treatment: Polishing
• Operation Pressure: Atmospheric Pressure
• Material: Rubber
• Application: Oil Water Well Drilling
• Sealing capability: 10-50
• Time for swell, days: 7-15
• Working environment: Hydrocarbon, such as diesel and light crude oil
• Rubber length: 1-6
• Transport Package: Bundle Packaging
• Specification: customizable
• Trademark: STARSE
• Origin: Shanghai
• HS Code: 8431
• Production Capacity: 5000 Pieces/Year
• Package Size: 1150.00cm * 77.00cm * 66.20cm
• Package Gross Weight: 5700.000kg

Product Description

Embark on a journey into the world of cutting-edge technology with STARSE Energy and Technology (Group) Co., Ltd.'s self-expanding rubber packers. These sophisticated downhole tools are a marvel in the oil and gas industry, engineered for precision annular isolation with unparalleled efficiency. Let's delve into a detailed and technically enriched introduction that showcases the advanced functionalities of these packers.

 

Structure and Working Principle

StructureOur packers are ingeniously designed, featuring a core rubber element crafted from specially formulated self-expanding elastomeric material, set within a robust structural framework. The high-strength alloys or composite materials provide substantial mechanical reinforcement, ensuring durability throughout demanding downhole operations. Additionally, precision-machined connection components with advanced coupling mechanisms seamlessly integrate the packers into the downhole tubular string, optimizing performance.

 

 

Working PrincipleHarnessing the osmotically-induced swelling phenomenon, these packers revolutionize wellbore sealing. Upon contact with specific wellbore fluids like aqueous brines or hydrocarbon-rich oils, the rubber matrix rapidly swells through the diffusion of fluid molecules across its semi-permeable membrane. This calibrated expansion ensures a perfect, conformable seal against the wellbore wall, effectively preventing any cross-flow between different stratigraphic layers.

 

Properties

• Physical Properties
  • ExpandabilityThe packers showcase exceptional expandability, transforming to a significant and predefined volume multiple upon exposure to the right medium. This anisotropic expansion ensures optimal radial growth, maintaining structural integrity and reliable performance in other dimensions.
  • Elasticity and FlexibilityWith remarkable viscoelastic properties, these packers effortlessly adapt to the complex geometries and irregularities of the wellbore or casing. Their ability to undergo substantial elastic deformation and recover their original shape ensures sustained sealing integrity even under varied mechanical stresses.
  • DensityThe density of these packers is meticulously engineered to achieve a balance that facilitates efficient deployment through gravity-assisted or mechanically-assisted methods. This ensures smooth conveyance to the target location without imposing excessive stress on downhole equipment.
• Chemical Properties
  • Corrosion ResistanceExcelling in harsh wellbore environments, these packers resist aggressive brines, acidic gases like hydrogen sulfide and carbon dioxide, and diverse chemical additives. Advanced polymer chemistries and corrosion inhibitors enhance their chemical durability, making them formidable against corrosive elements.
  • Hydrophilicity or OleophilicityTailored for specific operational needs, the rubber material excels in both water-based and oil-based fluid systems. Depending on the environment, it displays either hydrophilic or oleophilic characteristics to facilitate rapid absorption and expansion, ensuring efficiency in hydrocarbon-rich settings as well.
• Mechanical Properties
  • Compressive StrengthDesigned for endurance, these packers withstand extreme pressures in deep and ultra-deep well applications. The high-modulus rubber matrix, reinforced with internal structural elements like fiber composites or metal inserts, significantly elevates their compressive load-bearing capacity.
  • Shear Strength: Our innovative Oil Well Packers showcase unparalleled shear resistance capabilities, essential for enduring the rigorous shear forces brought about by wellbore deformation, casing movement, or differential settlement. The interface between the rubber and the support structure is ingeniously designed with cutting-edge adhesion promoters and mechanical interlocks. This unique design prevents delamination and guarantees the seal's integrity even under extreme shear loading conditions.
• Sealing Properties
  • Sealing Performance: This product epitomizes the pinnacle of functionality for self-expanding rubber packers. Through the precisely regulated expansion of the rubber component, it establishes an exceptionally efficient and leak-proof seal against the wellbore wall or casing. This robust mechanism effectively isolates varying fluid-bearing zones, relying on the creation of a high-contact-pressure interface that significantly reduces potential fluid leakage pathways.
  • Long-term Sealing Performance: Throughout the entire production cycle of an oil and gas well, our packers are engineered to deliver consistent and reliable sealing performance. This is achieved by utilizing premium rubber materials known for their exceptional resistance to thermal aging, chemical degradation, and mechanical fatigue. Employing advanced curing techniques and antioxidant formulations further augments the long-term stability and resilience of the rubber seal.

Applications

• Oil and Gas Well Completion: Our packers are extensively employed for zonal isolation in highly complex horizontal and extended-reach wells. In these scenarios, they facilitate selective extraction from multiple pay zones, optimizing the hydrocarbon recovery factor while minimizing the risk of cross-flow between adjacent formations.
• Water Shut-off Operations: These solutions are indispensable for sealing off water-producing intervals within oil and gas wells. By efficiently stopping the water influx into the production wellbore, they significantly boost oil production efficiency and extend the well's economic viability. They are ideal for both early-stage and late-stage water shut-off strategies, ensuring enhanced operational efficacy.
• Cementing Assistance: Our packers provide critical support during the cementing process by mitigating the issue of annular channeling, a common problem when the cement sheath fails to bond perfectly with the casing. They enhance sealing effectiveness and improve overall cementing quality, acting as an additional barrier against fluid flow in the annular space.
• Well Testing and Monitoring: Our packers are strategically deployed to isolate specific wellbore intervals during testing procedures. This isolation allows for precise measurement of formation pressure, fluid composition, and other vital reservoir-related parameters, thereby enabling a more comprehensive understanding of subsurface formation characteristics and the development of optimized production strategies.

 

 

 

 

 

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FAQ

Q1. How can I get samples of any product to confirm the quality?
A:1. Please provide us with your exact quantity. We can provide you with samples according to your specifications.
2. We can provide you with counter samples according to the samples you sent.

Q2. How can I get the price of the product?
A:1. Please send us your exact quantity. We can send you samples and pricing details back.
2. If you don't know any specifications. Please send us pictures of your products. We will give you an estimated price according to your pictures based on your needs. But the exact price must be given after we check your original samples.

Q3. I don't know the material or any other material information, how can I order from you.
A: It's the best way if you can send us samples so that we can provide you counter samples to check the quality. We will also quote you a price to verify the cost. After confirming all of these, you can contact our sales to place an order.

Q4. I am a small wholesaler, do you accept small orders?
A: If you are a small wholesaler, no problem, we are willing to grow with you.

Q5. Can you provide OEM or ODM service?
A: Yes. We can accept OEM services. Also, welcome to choose our ODM. Welcome to your inquiry!