High-Pressure-Resistant Expansible Rubber Packers for Efficient Oil Water Drilling

• Customization: Available
• After-sales Service: yes
• Warranty: 1 year
• Model NO.: Swell packer
• Manufacturing Process: CNC Milling
• Surface Treatment: Polishing
• Operation Pressure: Atmospheric Pressure
• Material: Rubber
• Application: Oil Water Well Drilling
• Sealing capability: 10-50
• Time for swell, days: 7-15
• Working environment: Hydrocarbon, such as diesel and light crude oil
• Rubber length: 1-6
• Transport Package: Bundle Packaging
• Specification: customizable
• Trademark: STARSE
• Origin: Shanghai
• HS Code: 8431
• Production Capacity: 5000 Pieces/Year
• Package Size: 1150.00cm * 77.00cm * 66.20cm
• Package Gross Weight: 5700.000kg

Product Description

Introducing the Self-Expanding Rubber Packers: These advanced downhole tools are central to the oil and gas sector, ensuring precise and effective annular isolation. Delve into the comprehensive, technically-rich narrative below:

 

Structure and Working Principle

StructureThe innovative design of our packers includes a resilient rubber element crafted from a specialized self-expanding elastomeric material, bolstered by a robust framework and high-integrity connection parts. The pivotal rubber element boasts an intricate molecular structure, optimizing its swelling potential. The supporting framework, made from high-strength alloys or composite materials, ensures the mechanical fortitude and integrity of the packer during challenging downhole conditions. Additionally, precision-engineered connection components with machined threads or advanced couplings guarantee seamless integration with the tubular string.

 

 

Working PrincipleOur self-expanding rubber packers harness the osmotically-induced swelling of the rubber matrix. Upon placement in the wellbore, contact with specific fluids such as aqueous brines or hydrocarbon-rich oils triggers rapid fluid molecule diffusion across the semi-permeable rubber membrane, leading to controlled volumetric expansion. This ensures a secure, conformable seal against the wellbore wall or casing, effectively preventing unwanted cross-flow of formation fluids between different stratigraphic layers.

 

Properties

• Physical Properties
  • ExpandabilityExhibiting extraordinary expandability, the packer can enlarge to a predefined multiple of its original size upon exposure to favorable conditions. This volumetric expansion is meticulously designed for optimal radial growth while maintaining structural stability in all other orientations.
  • Elasticity and FlexibilityBuilt with superior viscoelastic properties, the packer adeptly conforms to complex wellbore or casing geometries. It undergoes significant elastic deformation under mechanical stress, then recovers its original form post-load removal, ensuring enduring sealing reliability.
  • DensityWith a finely-tuned density profile, the packer is optimized for efficient conveyance to its intended downhole location, whether through gravity-assisted or mechanically-assisted methods. This balanced density ensures effective sinking without overburdening the downhole equipment during deployment.
• Chemical Properties
  • Corrosion ResistanceOur packers showcase exceptional resistance to the corrosive environments typical of wellbores, including aggressive brines, acidic gases like hydrogen sulfide and carbon dioxide, and various chemical additives. Enhanced chemical durability is achieved through advanced polymer chemistry and corrosion inhibitors.
  • Hydrophilicity or OleophilicityTailored to meet specific operational needs and wellbore fluid compositions, our rubber material can exhibit strong hydrophilic or oleophilic properties. In water-based systems, it is designed with hydrophilic groups for quick water absorption and expansion. Conversely, in oil-based environments, oleophilic polymers enable efficient swelling in hydrocarbon-rich conditions.
• Mechanical Properties
  • Compressive StrengthEngineered for resilience, the packer withstands extreme hydrostatic and lithostatic pressures of deep and ultra-deep wells. Its high-modulus rubber matrix is fortified with structural elements like fiber composites or metal inserts, enhancing its ability to bear compressive loads.
  • Shear Strength: Unleashing formidable shear resistance capabilities, our product stands as an essential guardian against the relentless shear forces brought about by wellbore deformation, casing movement, or differential settlement. The ingeniously crafted rubber-to-support structure interface, fortified with specialized adhesion promoters and mechanical interlocks, serves as a bulwark against delamination, ensuring the seal's unwavering integrity under shear loading.
• Sealing Properties
  • Sealing Performance: Embodying the essence of ingenuity, the self-expanding rubber packers showcase their remarkable functional attribute. Through meticulously controlled expansion, the rubber element conjures a superbly efficient and leak-tight seal against the wellbore wall or casing, deftly isolating disparate fluid-bearing zones. This sealing prowess emerges from a high-contact-pressure interface, expertly minimizing fluid leakage pathways.
  • Long-term Sealing Performance: Throughout the entire oil and gas well production lifecycle, our packer steadfastly upholds consistent and reliable sealing performance. This is made possible by utilizing exceptional high-performance rubber materials, which offer formidable resistance to thermal aging, chemical degradation, and mechanical fatigue. The application of advanced curing processes and antioxidant formulations further augments the long-term stability of the rubber seal.

Applications

• Oil and Gas Well Completion: Our products are indispensable for zonal isolation in the most challenging horizontal and extended-reach wells. They empower selective production from multiple pay zones, optimizing the hydrocarbon recovery factor, and effectively mitigating the risks of cross-flow between neighboring formations.
• Water Shut-off Operations: They serve as an indispensable solution, expertly sealing off water-producing intervals in oil and gas wells. By arresting the influx of water into the production wellbore, they significantly amplify oil production efficiency and extend the economic lifespan of the well. These packers excel in both early-stage and late-stage water shut-off strategies.
• Cementing Assistance: Taking center stage in the cementing process, they address the pervasive issue of annular channeling, which arises when the cement sheath falls short of a perfect bond with the casing. By enhancing sealing effectiveness and boosting the overall cementing quality, they provide an invaluable barrier to fluid flow in the annular space.
• Well Testing and Monitoring: They are strategically deployed to isolate specific intervals within the wellbore during well testing procedures. This precision enables exact measurement of formation pressure, fluid composition, and other reservoir-related parameters, thus offering a comprehensive understanding of subsurface formation characteristics and fostering the development of optimized production strategies.

 

 

 

 

 

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FAQ

Q1. How can I get samples of any product to confirm the quality?
A:1. Please provide us with your exact quantity. We can provide you with samples according to your specifications.
2. We can provide you with counter samples according to the samples you sent.

Q2. How can I get the price of the product?
A:1. Please send us your exact quantity. We can send you samples and pricing details back.
2. If you don't know any specifications. Please send us pictures of your products. We will give you an estimated price according to your pictures based on your needs. But the exact price must be given after we check your original samples.

Q3. I don't know the material or any other material information, how can I order from you.
A: It's the best way if you can send us samples so that we can provide you counter samples to check the quality. We will also quote you a price to verify the cost. After confirming all of these, you can contact our sales to place an order.

Q4. I am a small wholesaler, do you accept small orders?
A: If you are a small wholesaler, no problem, we are willing to grow with you.

Q5. Can you provide OEM or ODM service?
A: Yes. We can accept OEM services. Also, welcome to choose our ODM. Welcome to your inquiry!